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Matcon Ltd
United Kingdom
Приєднався 4 кві 2012
Matcon specialise in supplying systems to companies who handle and process powders, granules and tablets in the Food, Nutrition, Pharmaceutical and Chemical sectors.
Our system designs use Intermediate Bulk Containers (IBCs) to both move materials between manufacturing steps and for effective powder Blending.
At the heart of it all is the Cone Valve - invented to overcome issues of mix segregation, containment and bridging that are inherent in traditional powder handling systems.
Discover our unique approach and the innovation that underpins all that we do.
www.matconibc.com/
Our system designs use Intermediate Bulk Containers (IBCs) to both move materials between manufacturing steps and for effective powder Blending.
At the heart of it all is the Cone Valve - invented to overcome issues of mix segregation, containment and bridging that are inherent in traditional powder handling systems.
Discover our unique approach and the innovation that underpins all that we do.
www.matconibc.com/
Overcoming Powder Segregation & Powder Flow Challenges in OSD
In this session, Stephen Matthews, our seasoned System Support Engineer with over 28 years of hands-on experience, will delve into the challenges and solutions that can elevate your manufacturing processes.
Key Takeaways:
- Complete Equipment Solutions: Gain insights into comprehensive powder and tablet handling equipment designed specifically for OSD.
- Process Areas and Design: Understand the intricacies of process areas, including single-floor and multi-floor designs, to optimise your production setup.
- Equipment and Powder Challenges: Learn about common equipment and powder-related challenges and how to overcome them effectively.
- Validation Issues: Navigate the complex landscape of validation issues.
- Exposure and Dust Containment: Discover strategies to manage exposure and dust containment, safeguarding both product quality and worker safety.
About the Speaker:
Stephen Matthews, System Support Engineer
Stephen's career in the powder handling industry spans over 28 years, during which he has built a reputation as an authority on equipment solutions and process optimisation. His journey through roles such as Design Engineer, R&D Engineer, Test Plant Manager, Project Engineer, and Project Manager has equipped him with unparalleled expertise.
Currently, Stephen bridges the gap between Sales, Operations, and Clients, ensuring seamless project delivery. His problem-solving approach focuses on using standard equipment and processes, minimising bespoke requirements to offer low-risk and high-ROI solutions.
With his extensive experience across multiple industries, Steve excels at crafting straightforward, cost-effective solutions that balance efficiency and cost-effectiveness.
Take this opportunity to learn from an expert who has dedicated his career to overcoming the challenges of powder handling. Transform your manufacturing processes with practical, actionable insights.
Listen to this exclusive webinar and gain the knowledge to elevate your OSD manufacturing operations!
#osdpharma #osdpharmaceuticals #powderhandling #powderflow #OSDmanufacturing
Key Takeaways:
- Complete Equipment Solutions: Gain insights into comprehensive powder and tablet handling equipment designed specifically for OSD.
- Process Areas and Design: Understand the intricacies of process areas, including single-floor and multi-floor designs, to optimise your production setup.
- Equipment and Powder Challenges: Learn about common equipment and powder-related challenges and how to overcome them effectively.
- Validation Issues: Navigate the complex landscape of validation issues.
- Exposure and Dust Containment: Discover strategies to manage exposure and dust containment, safeguarding both product quality and worker safety.
About the Speaker:
Stephen Matthews, System Support Engineer
Stephen's career in the powder handling industry spans over 28 years, during which he has built a reputation as an authority on equipment solutions and process optimisation. His journey through roles such as Design Engineer, R&D Engineer, Test Plant Manager, Project Engineer, and Project Manager has equipped him with unparalleled expertise.
Currently, Stephen bridges the gap between Sales, Operations, and Clients, ensuring seamless project delivery. His problem-solving approach focuses on using standard equipment and processes, minimising bespoke requirements to offer low-risk and high-ROI solutions.
With his extensive experience across multiple industries, Steve excels at crafting straightforward, cost-effective solutions that balance efficiency and cost-effectiveness.
Take this opportunity to learn from an expert who has dedicated his career to overcoming the challenges of powder handling. Transform your manufacturing processes with practical, actionable insights.
Listen to this exclusive webinar and gain the knowledge to elevate your OSD manufacturing operations!
#osdpharma #osdpharmaceuticals #powderhandling #powderflow #OSDmanufacturing
Переглядів: 154
Відео
Join Matcon at the Battery Cells & Systems Expo - Enhancing Battery Efficiency through expertise
Переглядів 933 місяці тому
🔋 Scaling up your battery manufacturing process? Join Matcon at the Battery Cells & Systems Expo! 🌟 We're your steadfast ally in handling powders crucial for Cathode Active Material (CAM) and Anode Active Material (AAM) production. Our advanced solutions ensure optimal powder quality, giving you the edge in battery innovation. Matcon is focussed on enhancing battery manufacturing efficiency thr...
Matcon Pilot Scale Blender | How it Works
Переглядів 3176 місяців тому
Available in 100L and 200L volumes, the Pilot Scale Blender is specifically designed for mixing smaller quantities of powder, making it perfect for testing proof of concept or for producing high-value, low-volume powder batches. With the addition of the Intensifier, the blender's mixing capability is enhanced by incorporating high shear into the blend. This feature also extends the range of rec...
Resolving Powder Segregation | Powder Handling Problems
Переглядів 3006 місяців тому
Powder segregation can lead to poor product quality and scrapped batches, resulting in time and money loss as well as a damaged reputation with your customers. Fortunately, the Matcon Cone Valve helps you to achieve homogenous blends during the discharge process by creating an annular gap at the outlet of the IBC. This allows materials to move under mass flow, preventing any particle rolling or...
Resolving Dust and Containment Issues | Powder Handling Problems
Переглядів 1876 місяців тому
Dust in your factory can pose serious health and safety risks and results in wasted product. Reduce time spent cleaning dust with our Intermediate Bulk Containers (IBCs). Matcon IBCs are efficient, dust-tight and achieve a reliable, high-quality mix batch after batch. Made with high-grade stainless steel, IBCs are able to blend and transport powders between manufacturing steps, keeping the prod...
Resolving Powder Bridging | Powder Handling Problems
Переглядів 4107 місяців тому
Is your expensive product getting stuck in your silo, bin or hopper? Are you resorting to hammering your container to get your powder to flow? This common powder handling problem will affect production efficiencies and product quality, increasing costs whilst reducing quality. Our unique Cone Valve technology within each IBC overcomes powder bridging due to both the lifting action of the cone a...
Resolving Rat Holing | Powder Handling Problems
Переглядів 3637 місяців тому
Are your powders discharging correctly? If you are finding that your powders do not fully discharge, it could be due to a common powder flow problem called rat-holing. Rat-holing causes a funnel flow effect, where the powder flows freely above the outlet but then stops as the compacted powder is held in the silo or hopper. Overcome rat-holing with our unique Cone Valve technology, designed to d...
Pilot Scale Blender
Переглядів 5488 місяців тому
The Pilot Scale Blender for compact low volume powder blending. Ideal for testing proof of concept in the development of recipe formulations on the pathway to scale up, or for high value, low volume powder batches in small scale production runs. The Pilot Scale Blender offers the convenience of mixing low-volume batches at any given moment. This blender is specifically designed for mixing small...
Lithium Ion Battery Manufacturing Equipment, Systems and Technology
Переглядів 622Рік тому
Are you looking to stay at the cutting edge of battery manufacturing technology? Do you want to ensure your processes are as efficient and effective as possible? At Matcon, we've got the perfect solution for you. With a 40-year track record in powder handling, we understand how different powders behave and how production objectives differ for each customer. Our solutions helped customers transi...
Decouple Your Manufacturing Process and Keep Your Industrial Powder Mixer Mixing
Переглядів 141Рік тому
Decoupling of equipment enables manufacturers to perform each process simultaneously, meaning key machinery isn’t sat idle waiting for another to finish. The main benefit of time-saving, you will also reduce cleaning time, eliminate cross-contamination risk, reduce product waste and save factory space - compared to a traditional fixed mixer system which is renowned for limiting production flexi...
Matcon Discharger Valves - Material Discharge Valve for Silos and Hoppers
Переглядів 4,1 тис.Рік тому
Get control of powder discharge from Silos and Hoppers. Designed to equip Silos and Hoppers with Cone Valve Technology so that powder discharge can be more controlled. Accurate powder dosing The Discharger Valve acts as both a flow aid, metering device, and shut-off valve in one. Feeding of dry bulk powders to a downstream process such as extruders or loss in weight feeders is controlled and en...
Vari-Stroke Discharge Station from Matcon
Переглядів 3,6 тис.2 роки тому
The IBC Vari-Stroke Discharge Station is part of the unique Matcon container range of equipment designed to discharge Matcon's Cone Valve Intermediate Bulk Containers (IBCs) for flowable solids such as powders and granules. Learn more about Matcon Powder Handling Systems at www.matconibc.com/powder-handling-systems
Bakels Case Study - Materials Handling Equipment for Bakery Manufacturers
Переглядів 6502 роки тому
Discover how British Bakels - Bakery Manufacturing Specialists cope with small-batch runs and handle recipe variety, some of which included allergens. www.matconibc.com/industries/bakery
Overcoming Powder Handling Challenges in OSD
Переглядів 1,2 тис.2 роки тому
Using Matcon's Unique Cone Valve IBC Solutions to address manufacturing pain points and increase productivity. In this session, our speakers will present Matcon’s unique Cone Valve Technology, explaining how it addresses the pain points commonly encountered in Oral Solid Dosage (OSD) facilities, ensuring Free Flow of powders leading to productivity improvement. The speakers will also demonstrat...
Our Solution to Powder Handling Systems and Technology - IBCs and Parallel processing
Переглядів 6343 роки тому
Our Solution to Powder Handling Systems and Technology - IBCs and Parallel processing
Specialist Pharmaceutical Product Range for OSD and API pharmaceutical manufacturers
Переглядів 6064 роки тому
Specialist Pharmaceutical Product Range for OSD and API pharmaceutical manufacturers
Dairy manufacturing equipment - powder handling, blending and cleaning
Переглядів 2,2 тис.4 роки тому
Dairy manufacturing equipment - powder handling, blending and cleaning
Manufacturing Beverages & Mixes using Powders
Переглядів 1,7 тис.4 роки тому
Manufacturing Beverages & Mixes using Powders
Matcon IBC Tumble Blender - Industrial mixer for powders
Переглядів 23 тис.4 роки тому
Matcon IBC Tumble Blender - Industrial mixer for powders
Cone Valve - powder handling systems - powder discharging
Переглядів 47 тис.5 років тому
Cone Valve - powder handling systems - powder discharging
Matcon Powder Packer - powder handling systems
Переглядів 5 тис.5 років тому
Matcon Powder Packer - powder handling systems
Matcon Air Wash - effective cleaning for your powder handling systems
Переглядів 3,1 тис.5 років тому
Matcon Air Wash - effective cleaning for your powder handling systems
Matcon Tumble Blender - Industrial Powder Mixing
Переглядів 12 тис.5 років тому
Matcon Tumble Blender - Industrial Powder Mixing
How does a Matcon Tumble (Bin) Blender Compare with A Fixed Industrial Mixer (Paddle Blender).
Переглядів 8585 років тому
How does a Matcon Tumble (Bin) Blender Compare with A Fixed Industrial Mixer (Paddle Blender).
Matcon lean manufacturing factory - agile powder handling systems using IBCs.
Переглядів 11 тис.6 років тому
Matcon lean manufacturing factory - agile powder handling systems using IBCs.
Do you sell the NIR units? Are the Triclamp?
We had Chris and Mark here in Norway , they are the best engineers 👍
Very nice 👌 great technology.
nice
"promo sm" 😢
Freaking nice
Just curious, I see them being moved with forklifts everywhere, can they be moved with anything else? castors?
Similar to the blenders we had at GSK in Crawley. In our Worthing plant we had massive scroll blenders - Stainless steel enclosed vessel with an internal scroll
Dear sir, I have problem with powder packer module, it noticed alarm 012 Probe clamp pressure fault, Can you help me please Thanks
Dear Arlan, please contact our team via www.matconibc.com/after-sales and a member of our team will be in touch.
Dear sir, I have problem with powder packer module, it noticed alarm 012 Probe clamp pressure fault, Can you help me please Thanks
Any contact number in India?
Can you give the explanation for thise veido
o4q vyn.fyi
That's how I walk after my meeting with HR
How does it work inside view of that cone
I like this video
if you plan vegan recipe first then lactose free then whey salted carmel and whey chocolate you might save even more time on cleaning by not cleaning the line at all (if the only difference between salted carmel and chocolate relates to flavour - dry cleaning might be not required and vegan recipe is allergen free). I would plan it as following: vegan whey (I assume it's not soy/ allergen free whey) - Lactose free (so we have casein)/ salted carmel whey/ chocolate whey. If vegan recipe include an allergen then definitely deep/wet cleaning after.
THIẾT KẾ, THI CÔNG TRỌN GÓI HỆ THỐNG KHO BỒN, CYLOS(SILO), HOPPER CN, DÂY CHUYỀN SẢN XUẤT HÓA CHẤT CN/ NƯỚC THẢI CN/ VI SINH ( CN THỰC PHẨM) DẠNG BỘT, DẠNG HẠT NHỰA, CÁC LOẠI CHẤT LỎNG, CHẤT XỆT, ... VI SINH/ TRONG THỰC PHẨM : HỆ THỐNG BỒN, CYLOS/ SILO CN, BỒN ÁP LỰC, HT BỒN GAS/ LPG/ NITƠ CN- BỒN GIA NHIỆT- BỒN, ỐNG CHỨA THỰC PHẨM/ VI SINH- BỒN CHỨA NƯỚC SẠCH, BỒN CHỨA NƯỚC THẢI CN- KHO BỒN XĂNG, DẦU CN- KHO BỒN HÓA CHẤT, DUNG MÔI CN, AXIT/ H2SO4- BỒN KHUẤY CN, HỆ BỒN MẬT RĨ, HỆ THỐNG KHO BỒN DẦU/ MỠ CÁ, DẦU MỠ THỰC VẬT/ BỒN CHỨA NHỰA ĐƯỜNG CN, BỒN CHỨA HẠT NHỰA CÔNG NGHIỆP, BỒN/ SILO CHỨA BEER, COFFEE, CHỨA BỘT MÌ, CHỨA MILK, CHỨA ĐƯỜNG HẠT, CHỨA BỘT NGỌT DẠNG HẠT, DẠNG DỊCH XỆT, DẠNG LỎNG...... Liên hệ thông tin bên dưới: CÔNG TY TNHH CƠ KHÍ XÂY DỰNG ĐẠI PHÚC GĐ/Th.S: LÊ VĂN HOÀN - HP: 0974 060 068 / 0901060068 - Tel/ Fax: 02516 567 555 MST: 3603030426 VP: Số 44/ 3, KP 6, P. Long Bình, TP Biên Hòa, Đồng Nai. Xưởng SX: Cụm KCN Phước Tân - Ấp Tân Cang, phường Phước Tân, TP. Biên Hòa, Đồng Nai.( Sau KDL Vườn Xoài). Mail: daiphucsteeldn@gmail.com or cokhithucphamdn@gmail.com Website: cokhixaydungdaiphuc.com hoặc cokhixaydungdongnai.com
Does this work for weat flour?
Always make sure the lid is secure! We had to use a cable tie. Although a very good system, I've worked with them for 3 yrs, there is a design flaw. Along the base of the IBC where the forks of the forklift go, the inside strut can buckle and catch on the blenders circular base causing the IBC to tilt alarmingly to the point of falling over. I never had one do that but it did seem a distinct possibility. We hammered out the buckle and problem solved. It reappeared some months later on another IBC so we had periodic checks on all IBC's.
Hi Steve, we were surprised to read your comments on our IBC design. As part of our commissioning process and operator training, we advise on the correct placement and securing of the IBC lid as a standard operating procedure. Please be assured that Matcon IBCs are designed and manufactured to meet the highest quality, hygiene and safety requirements of any powder handling operations in a factory environment and we have many successful installations around the world. I would invite you to raise any issue that you may be experiencing directly with our team who will be happy to discuss the issue (+44) 1386 769 000.
We used to use releasable cable ties too!